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Products>>Actuator Accessories
Electro Pneumatic Positioner

ALP 1000 Series

Design and Features

Armed with the design ideas of block structure and Multi-port type, we produced the ALP-1000 series E-P valve positioner which has two types, one is Linear and another is rotary. The Linear one is used for linear operation of pneumatic linear valve actuator. The rotary one is used for rotary pneumatic actuator. They control valve stroke accurately, through pressure air, according to input signal of 4-20mA being input from electrical controller control system.

In addition, the internal Position transmitter and/or limit switches are easily to be assembled inside of the positioner in order to senses mechanical position change of stem being on the valve or similar device and converses to current signal of DC 4~20mA outputs for computers or Industry Processing Control System. It is flame proof type attached internally.

The ALP-1000 series E-P valve Positioner is provided with following features:
1. There is no resonance in the range of 5~200Hz.
2. Performing 1/2 Split Control without any other substitutes.
3. Easy to adjust zero and span.
4. Easy to convert from Reverse Action to Direct Action or vice versa.
5. Easy to convert from Spring Return to Double Action actuator or vice versa.
6. Easy Feedback Connection.
7. Fast and accurate response.
8. Low air consumption.
9. Easy to protect from hunting effect by using output orifice in small size of actuator.
10. Easy to install air tubing connection in any direction.

Ordering Symbols and Specifications



Sample: ALP 1000 RSBn 13 means a rotary, single acting and no explosion ALPHA valve positioner with internal limit switch box. The lever type of the positioner is M6×40L and the orifice type is over 180 cm3.

Technical Data

ALP-1000 Positioner Internal Position Transmitter(optional)
Description Technical Data Description Technical Data
Input Signal 4-20mADC(5-15mADC) Input Type 2Wire
Impedance 250±15Ω Input Signal 0°-90°
Supply Pressure 1.4~7kgf/cm2(20~100psi) Output Signal 4-20mA DC
Stroke Rotary: 0°-90°
Linear: 10-150mm
Load Resistance 0~600Ohm
Air Connection G(NPT)1/4 Noise Range 50m Vp.p
Gauge Connection G(NPT)1/8 Adjustable Range Zero: ±10% Span: 60~110%
Conduit G(NPT)1/2 Protection IP66
Explosion Proof Exdm ⅡB(C)T6, Exia ⅡBT6,
Non-Explosion
Linearity ±1%
Protection IP66 Sensitivity ±0.2%
Ambient Temperature -20℃~70℃ Hysteresis 0.002
Linearity ±1%F.S ±2%F.S. Supply Voltage 15~30V DC
Hysteresis ±1%F.S. Explosion Proof Non-Explosion
Sensitivity ±0.2%F.S. ±0.5%F.S. Internal Mechanical Switches(optional)
Repeatability ±0.5% Description Technical Data
Air Consumption 3LPM(Sup=1.4kgf/cm2,20psi) Supply Voltage ZIPPY, 5A125-250VAC
Flow Capacity 80LPM(Sup=1.4kgf/cm2,20psi) Internal Proximity Sensors(optional)
Material Aluminum alloy Description Technical Data
Weight 2.7kg(6Ib) 2.8kg(6.2Ib) Supply Voltage (DC 24V (10-30VDC), <=150mA)

Structure


Dimensions


Mounting and Installation


Packing Condition


Model N.W.(kg) G.W.(kg) Meas(mm)
ALP-1000 LD(S)n(i) 2.80 3.33 270×200×170
ALP-1000 LD(S)m 2.80 3.25 270×200×170
ALP-1000 RD(S)n(i) 2.60 4.00 270×200×170
ALP-1000 RD(S)m 2.75 4.20 270×200×170

Introduction of ALP Position Transmitter(pt)


Electronic Position Transmitter is designed for Industry Automation, which is easily to be assembled inside of the ALP-1000 series valve positioner. Electronic Position Transmitter (specially for valve positioner) senses mechanical Position change of stem being on the valve or similar device and converses to current signal of DC 4~20mA output for computers or Industry Processing Control System. It is flame proof type attached internally.

Technical Data



Item.Type Technical Data
Connection Type 2Wire
Input Signal 0~90°
Output Signal 4~20mA DC
Load Resistance 0~600 Ohm
Supply Voltage 15~30V DC
Noise Range 50mV pp
Ambient Temp -20℃~60℃(-4~140°F)
Linearity ±1% F.S
Hysteresis ±0.2 F.S
Sensitivity ±0.2% F.S
Wiring Instruction


Adjust Instruction

A. ZERO Adjustment
Clockwise adjustment enlarging electric current

B. SPAN Adjustment
Clockwise adjustment enlarging electric current


Assembly and Part List


Linear Type

No. Name of Part
1 Feedback Lever
2 Shaft
3 Big Brass Gear
4 SS. Baffle
5 Hexagonal Shaft
6 Spring
7 Brass Connector
8 Small Brass Gear
9 Potentiometer
10 Position Transmitter PCB
11 Aluminum Plate
Remark: the rest units are standard bolt and nut, the hexagonal shaft is installed on the body, and the hole would be made separately.


Rotary Type


No. Name of Part
1 Shaft
2 Big Brass Gear
3 Potentiometer
4 Small Brass Gear
5 Brass Connector
6 Spring
7 Hexagonal Shaft
8 Brass Block Connector
9 Position Transmitter PCB
10 Aluminum Plate
Remark: the rest units are standard bolt and nut.